Nakano Manufacture Co.,Ltd.developed ecological and economical system to improve the environment of metal cutting works using water miscible fluid.
Anti-oxidative effective Microorganisms AZ01 and Medium Ceramics MC03 effectively extinguish bad odor of water miscible fluids generated by oxidative microorganisms.
Nakano,as a skillful metal cutting manufacturer,developed this system to realize the best working environment in the world to its own factory.Born in experienced and ecological-minded works,this system is surely effective and ecological.
EFFECTIVE MICROORGANISMS AZ01
Anti-oxidative Effective Microorganisms AZ01
performs as odor reducing agent for water miscible fluids in metal cutting works
.
Water miscible fluids are widely used to get better cooling function for precise metal cutting.
Bad odor generated by oxidative microorganisms is a problem widely experienced in metal cutting works while using water miscible fluids.
Effective Microorganisms AZ01 offers the best solution!
- Bad odor extinguished(Odor Intensity: level 5 ¨ level 2)
- Longer life time of fluids(Detaining degrade and rot)
- Biologically safe(Confirmed by mouse test)
- Environmentally safe(Natural oriented)
- Ecological
MEDIUM CERAMICS MC03
Medium Ceramics MC03 provides a most appropriate reproducing "house" for Effective Microorganisms AZ01.
Medium Ceramics MC03 has thousands of suitable sizes of pores for Effective Microorganisms AZ01.
Combinational usage of Effective Microorganisms AZ01 and Medium Ceramics MC03 is strongly recommended.
- Activate and reproduce Effective Microorganisms AZ01
- Most appropriate reproducing ghouseh for AZ01
- Suitable sizes of pores for AZ01
- Environmentally safe(Natural oriented,Stable)
- Ecological
| Level 0 | No smell sensed |
| Level 1 | Smell sensed by 50% of panel members |
| Level 2 | Smell sensed, recognized what the smell is |
| Level 3 | Easily smelled |
| Level 4 | Strongly smelled |
| Level 5 | Very strongly smelled |
PRACTICAL COMPARISION
| Without AZ01 nor MC03 | With AZ01 and MC03 |
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With combinational usage of Effective Microorganisms AZ01 and Medium Ceramics MC03, no sludge is observed even after same period of operation.
OPERATIONAL PROCEDURE
Soak necessary pieces of Medium Ceramics MC03 in Effective Microorganisms AZ01 for two minutes.
Put the soaked Medium Ceramics MC03 into a stainless steel baskets.
Hang the baskets in the water miscible fluids tank.
Pour additional Effective Microorganisms AZ01 into the tank every week.
Take the baskets out of the tank and put substitute baskets after three to six months of operation.
[Medium Ceramics MC03 can be reused several times,by washing with brush after soaking in Effective Microorganisms AZ01 for three minutes.]
Data Sheet
Effective microorganisms AZ01
| Appearance | Liquid, Brown in color |
| Ingredient | Water, Organic acid(lactic, acetic), Alcohol(natural) |
| Major microorganisms | Lactobacillus, Brewer's yeast, Photoautotroph |
| PH | < 3.5 |
| Operational temperature | 10`60 |
| Expiration date | One year after production |
| Volume | 20 liters |
| Note for storage | Store in airproof tank, temperature range of 5 `45, Avoid ray of sunshine |
Medium ceramics MC03
| Appearance | Cylindrical porous solid, lvory in color |
| Dimension | 45 mmΣ, 30 mm tall |
| Weight | 80`90 grams |
| Raw material | clay, Feldspar |
| Maximum temperature | 1,000 |
Recommended Quantities for he Operation
For Cutting Fluids
| Medium Ceramics MC03 | |
| One piece per 20 liters of fluid (5 pcs for 100 liters tank) | |
| Effective Microorganisms AZ01 | |
| First four weeks | pour 0.5% of fluid volume every week (500cc for 100 liters tank) |
| Afterward | pour 0.1-0.5% of fluid volume every week (100-500cc for 100 liters tank) |
For Washing Fluids
| Medium Ceramics MC03 | |
| One piece per 70 liters of fluid (15 pcs for 1000 liters tank) | |
| Effective Microorganisms AZ01 | |
| First four weeks | pour 0.05% of fluid volume every week (500cc for 1000 liters tank) |
| Afterward | pour 0.02-0.05% of fluid volume every week (200-500cc for 1000 liters tank) |
