Processed samples

About Processed sample
We are always receiving the demands for processed samples (or trial samples) for mass production, special requirements in the finishing quality, and questions to solve the problems of the customers.
These are welcome! Please feel free to contact us anytime you need.
Photo Material Treatment Remarks (unit: mm)
A2218-T6 Hard anodic coating aluminum alley
Color: purple, blue

Dimensions: ƒΣ250 x 59.5

NCL, and M/C processing.

Appearance: No defects
A6061-T6 Hard anodic coating aluminum alley

Dimensions: ƒΣ100 x 56.5

NCL, and M/C processing.

Hole diameter tolerance: }0.006 to }0.012

Hole pitch tolerance (whole): 0.02

Exactness is guaranteed by the masking treatment.
SKD-11 Vacuum quenching

Dimensions: ƒΣ105 x 74

NCL, slotting, M/C, shot, heat treatment, and grinding.

Width of ditches, tolerance: }0.02

Distortion by the heat treatment is considered.
SCM435 |

Dimensions:@ƒΣ37 x 72

NCL, and M/C processing.

Distortion on side hole drilling is considered as the thickness is very thin.
SCM435H Sparoll

Dimensions:@ƒΣ45 x 87

NCL, and M/C processing.

Circularity: 0.003

Coaxiality: 0.003

0.1 mm flat surface around the inner circumference

(Inspected by a stereomicroscope.)
S45C-D Electroless nickel plating

Dimensions:@ƒΣ32 x 110

NCL, M/C processing, and grinding.

JIS tolerance: ƒΣ20h6
SCM435 Quenching & tempering

Dimensions:@ƒΣ113.6 x 28.7 x 1.75t

NCL processing.

Tolerance: ƒΣ110 {0.01

Circularity: 0.006
C3604B |

Dimensions:@ƒΣ16 x 28.6

Processed by automatic machine.

Side hole: ƒΣ2

JIS tolerance: ƒΣ7.9f8
A5056B Anodic oxide coating aluminum alloy

Dimensions:@ƒΣ136 x 17

NCL, and M/C processing.

Defect detection grade: G

Appearance: No defects
FCD55D Manganese phosphate coating
Balance measurement

Dimensions:@ƒΣ246 x 38

NCL, M/C, L, G, surface processing, and balance.

JIS tolerance: ƒΣ246f7

Flatness: 0.05
A2218-T6 Hard anodic coating aluminum alley

Dimensions:@ƒΣ250 x 59.5

NCL, M/C, NCL, M/C, and surface processing.

Flatness: 0.08

Appearance: No defects

(Cut out of solid material.)
S45C Quenching & tempering
Balance measurement

Dimensions:@ƒΣ244 X 15.6

NCL, and M/C processing.

Parallelism: 0.05

Flatness: 0.05
Dense bar E2 Zinc phosphate coating
Flexhorn

Dimensions: @70 square x 92

M/C, and NCL processing.

Satisfied the roughness of inner curved surface.

5 faces simultaneous cutting.
SS400 Solid chrome coating

Dimensions:@ƒΣ70 X 55.5

NCL, and M/C processing.

JIS tolerance: ƒΣ20js6

24 of ƒΣ4.2 drilled holes

6 x 24 of ƒΣ3 drilled holes

Equal pitched on circumference.

Holes crosses inside the piece. (Full penetration)
SKD11 Vacuum quenching

Dimensions:@ƒΣ68.5 x 415

Spiral (or helical) processing.

5 shafts simultaneous processing.
SCM435 |

Dimensions:@ƒΣ24 x 26.5

NCL, and M/C processing.

Coaxiality: 0.005

ƒΣ0.5 drilling.
SCM415 Carburized quenching & tempering

Dimensions:@ƒΣ36 x 28.3

NCL, heat treatment, and NCL processing.

Circularity:0.003

Coaxiality:0.01

0.1 mm flatness on the boss.
SCM415 Carburized quenching & tempering

Dimensions:@ƒΣ27.5 x 38

NCL, and heat treatment.

JIS tolerance: ƒΣ16.6e7, ƒΣ8.7H8

Processed by setting up the control value before the heat treatment upon finishing.
HMM45
BC6
|

Dimensions:@ƒΣ84 x 6.5

NCL, M/C, and NCL processing.

Parallelism: 0.01

Distortion of round edges: 0.03 (both upper and lower)

Processed with specially designed jigs.

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